Possibility to create
Automatic data aggregation
Monitoring of the equipment effectiveness with COMPASS enables quick response to any drop of productivity or quality of production. This, in turn, has a direct impact on the optimization of overall costs.
Complex set of data – both current and historical
Real-time information – enabling identification of even the micro-downtimes
Huge visualizations of the current production status on the TV screen
Scalability to the needs of individual factories and production plants
Export of charts and data to PNG and Excel (CSV)
Analysis of the current change results in one place
- Production vs. target
- Number of incompatible components
- Quality issues (Pareto)
- Downtimes (Pareto)
Major functions of the platform
OUTPUT NUMBER AND QUALITY STATEMENT
Export of charts
OEE measures at your hand
Current machine status and OEE index
System for any budget
Examples of Compass application
Following the drop of productivity, the production optimization manager decided to implement a system monitoring machinery OEE index. The problem was solved owing to improvements in the component replenishment logistics, as well as more frequent maintenance activities and introduction of more durable machinery parts.
Compass enabled identification of the logistics-related downtimes and micro-downtimes, resulting from the pump failures, faulty safety devices and bearing wear.
The maintenance manager noted that, due to lack of proper monitoring during the night shifts, the performance dropped significantly. The problem was solved by implementation of the Compass tool. It showed that the performance drop resulted from the machine operators’ extended breaks – the negative habit which was later efficiently eliminated.
The cause of the performance drop was diagnosed by Compass.
The plant general manager was concerned with the losses caused by the component wasting. The number of faulty pieces rejected by the quality control was growing constantly. Compass system proved helpful. It enabled optimization of the production process. The extra costs, resulting from the large number of faulty components, dropped in short time.
The tool identified the most frequent causes of quality rejections.
Find out more about COMPASS
Stage a presentation
Some plants and factories still fail to monitor their equipment performance and effectiveness, or choose manual data collection methods. COMPASS system is a state-of-the-art, automatic and “tailor-made” solution, available at the affordable price.Fill in the form