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Some plants and factories still fail to monitor their equipment performance and effectiveness, or choose manual data collection methods. COMPASS system is a state-of-the-art, automatic and “tailor-made” solution, available at the affordable price.


Highest measurement
precision

Easy
data access

Possibility to create
andons

Micro-downtime
identification

Benefits

Automatic data aggregation

Monitoring of the equipment effectiveness with COMPASS enables quick response to any drop of productivity or quality of production. This, in turn, has a direct impact on the optimization of overall costs.

Automatic report
generation
Quick identification of
problems
Possibility to create
andons
Easy extensions and
modifications
Export of charts and data

Complex set of data – both current and historical

Real-time information – enabling identification of even the micro-downtimes

Huge visualizations of the current production status on the TV screen

Scalability to the needs of individual factories and production plants

Export of charts and data to PNG and Excel (CSV)

DASHBOARD

Analysis of the current change results in one place

  • OEE
  • Production vs. target
  • Number of incompatible components
  • Accessibility
  • Quality issues (Pareto)
  • Downtimes (Pareto)

Functions

Major functions of the platform

ON-LINE
DATA

MACHINE
STATUS STATEMENT

OUTPUT NUMBER AND QUALITY STATEMENT

OEE
STATISTICS

Export of charts
and data

ON-LINE DATA

OEE measures at your hand

Current machine status and OEE index

Production
target

System for any budget

Examples of Compass application

PRODUCTIVITY LEAP

Following the drop of productivity, the production optimization manager decided to implement a system monitoring machinery OEE index. The problem was solved owing to improvements in the component replenishment logistics, as well as more frequent maintenance activities and introduction of more durable machinery parts.

Compass enabled identification of the logistics-related downtimes and micro-downtimes, resulting from the pump failures, faulty safety devices and bearing wear.

PEROFRMANCE GROWTH

The maintenance manager noted that, due to lack of proper monitoring during the night shifts, the performance dropped significantly. The problem was solved by implementation of the Compass tool. It showed that the performance drop resulted from the machine operators’ extended breaks – the negative habit which was later efficiently eliminated.

The cause of the performance drop was diagnosed by Compass.

QUALITY IMPROVEMENT

The plant general manager was concerned with the losses caused by the component wasting. The number of faulty pieces rejected by the quality control was growing constantly. Compass system proved helpful. It enabled optimization of the production process. The extra costs, resulting from the large number of faulty components, dropped in short time.

The tool identified the most frequent causes of quality rejections.

Find out more about COMPASS

Stage a presentation

Some plants and factories still fail to monitor their equipment performance and effectiveness, or choose manual data collection methods. COMPASS system is a state-of-the-art, automatic and “tailor-made” solution, available at the affordable price.

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